Services

Design & Prototyping

Design and prototyping are vital phases in product development based on customer’s need . The solutions are both cost and time-effective , we cater small batches to provide solutions for the customers from our dynamic engineering team . At Tech Atamei we can provide both Prototype development as well as a serial manufacturing .

Design Phase

  • Transforms an idea into a functional plan.
  • Involves creativity, research, and problem-solving to address user needs.
  • Focuses on making the product user-friendly, efficient, and visually appealing.
  • Key considerations: aesthetics, ergonomics, and technical functionality.

Prototyping Phase

  • Brings initial designs to life in tangible form (e.g., sketches, models, or digital simulations).
  • Essential for testing the design in real-world conditions.
  • Helps uncover flaws and refine ideas before large-scale production.
  • Offers valuable feedback on functionality and user experience.

Benefits of Design & Prototyping

  • Iterative Improvement: Constant testing and feedback help evolve the product.
  • Risk Reduction: Early identification of issues reduces costly mistakes later.
  • Cost-effectiveness: Minimizes wasted resources by refining the design early.
  • User-focused: Ensures the final product meets user expectations and needs.
By blending design and prototyping, you turn abstract concepts into tested, viable products. The continuous feedback loop helps refine and perfect ideas, leading to greater success in the final product.

Tool & Die Making

We at Tech Atamei , offer comprehensive tool design and manufacturing support for both customer-supplied tools and those manufactured in-house, adhering to global standards. Our highly skilled and dynamic team ensures the consistent quality of the molds by utilizing advanced, high-precision machinery. The tool manufacturing process is meticulously documented and follows a detailed, well-structured approach, ensuring that every tool produced meets the highest quality standards. Whether we are working with customer specifications or our own designs, we maintain a strong focus on precision and reliability throughout the entire manufacturing cycle

Mold Making

Our mold-making services deliver high-quality, precision molds for various industries. Leveraging advanced technology and expert craftsmanship, we design and manufacture molds that ensure perfect form and fit. Each mold is created with meticulous attention to detail, ensuring consistent, high-performance results. Whether it’s for injection molding, compression molding, or other specialized applications, we follow a well-defined process to guarantee durability and efficiency.

Design for Manufacturing (DFM)

We integrate Design for Manufacturing (DFM) principles into every mold design, ensuring that the mold is optimized for cost-effective and efficient production. Our team works closely with clients to evaluate and refine designs early in the process, identifying potential production challenges and addressing them before tooling begins. This proactive approach ensures a smoother, faster manufacturing cycle and reduces overall costs.

Moldflow Analysis

To ensure optimal performance, we use advanced Moldflow analysis tools during the design phase. This technology simulates the injection molding process, allowing us to predict how the material will flow, cool, and solidify inside the mold. By identifying potential issues like air pockets or uneven cooling, we can make adjustments to the design, ensuring high-quality, defect-free products.

Precision Mold Design

Our mold designs are driven by the latest industry standards and customer requirements. From initial concept to final production, our team uses advanced software and technologies to create designs that are precise and reliable. The result is a mold that not only meets specifications but also performs optimally throughout its lifecycle, ensuring high productivity and minimal downtime.

With a focus on precision, innovation, and quality, we provide molds that meet the most demanding requirements, delivering consistent results for a wide range of industries

Stamping Tools

We specialize in designing and manufacturing custom metal stamping tools for a wide range of applications. Our tools are crafted with precision to ensure flawless stamping, cutting, and forming of metal parts. Using advanced machinery and industry expertise, we produce tools that deliver high-speed, high-volume production with exceptional accuracy. Our metal stamping tools are built for reliability, offering long-lasting performance and reducing downtime in your manufacturing process.

Types of Press Tools

  • Single-Action Press Tools: Ideal for simple operations such as punching and blanking, single-action press tools offer high efficiency for high-volume production runs with minimal complexity.
  • Compound Press Tools: These tools perform multiple operations in a single press cycle, including cutting, punching, and bending. They are ideal for complex parts and reduce the number of steps required in production.

  • Progressive Press Tools: Designed for high-volume, multi-stage operations, progressive tools allow for continuous, automated processes. These tools are ideal for producing intricate parts with minimal handling and high precision.

  • Transfer Press Tools: Transfer tools are used for parts that require multiple operations at different stations in a press line. The part is transferred from one tool station to another, allowing for precise multi-operation manufacturing.

Innovative Technologies in Metal Stamping

  • Computer-Aided Design (CAD): We use advanced CAD-CAM software to design and simulate stamping tools, allowing us to optimize designs before they reach production. This results in faster turnaround times and higher precision.
  • Finite Element Analysis (FEA): Our engineers use FEA to simulate and analyze the forces acting on a stamped part, ensuring that the tool design is optimized for durability and performance.
  • Smart Press Technology: Equipped with automatic feader systems , sensors and monitoring systems, smart press technology ensures real-time tracking of production parameters, helping to improve accuracy and reduce defects.

With a combination of innovative technologies and advanced press tool designs, we deliver solutions that maximize productivity, precision, and cost-efficiency, all while ensuring that your metal stamping needs are met with the highest standards of quality.

Precision Machining Components

We offer high-precision CNC lathe and milling machining services for a variety of industries. Our state-of-the-art equipment and skilled team ensure that every component meets the most stringent quality standards. From intricate, small parts to large-scale complex components, we are equipped to handle a wide range of machining needs.

CNC Lathe Machining

Our CNC lathe services provide highly accurate turning, shaping, and threading of metal components. Using advanced CNC lathes, we can create parts with tight tolerances and complex geometries, including cylindrical shapes, threads, and intricate profiles. The process is highly automated, allowing for high-volume production while maintaining exceptional precision and surface finishes.

CNC Milling Machining

With CNC milling, we offer precision machining for parts with complex shapes and features. Our CNC milling machines use rotating tools to cut away material from a solid workpiece, producing intricate features, slots, holes, and surface finishes. From 2D to 5-axis milling, our team can produce components with the utmost accuracy, ensuring perfect results across all applications.

Key Features

  • Tight Tolerances: We provide components with tight dimensional tolerances, ensuring that each part fits seamlessly in your assembly process.
  • Material Versatility: Our services cover a wide range of materials, including metals, plastics, and composites, enabling us to produce parts for diverse applications.
  • Complex Geometries: Whether it’s a simple or highly complex part, our CNC machining capabilities allow us to create components with detailed designs and precise features.
  • High-Volume Production: With automated CNC systems, we are able to handle both small batch and high-volume orders with efficiency and accuracy.

By combining advanced CNC technology and expert craftsmanship, we deliver machining solutions that ensure reliability, performance, and precision for all your manufacturing needs.

SPM (Special Purpose Machines), Fixtures,
and Gauges Manufacturing

We specialize in the design and manufacturing of Special Purpose Machines (SPM), fixtures, and gauges, offering tailored solutions for various industrial applications. Our goal is to provide high-performance, reliable equipment that enhances production efficiency, ensures precision, and supports quality control in your manufacturing process

By offering custom solutions for SPMs, fixtures, and gauges, we ensure that your manufacturing processes are streamlined, efficient, and meet the highest standards of quality and precision

Special Purpose Machines (SPM)

SPM are custom-built machines designed to carry out specific tasks that cannot be efficiently handled by standard machines. Whether it’s for assembly, testing, or specialized processing, our team designs and manufactures SPMs to meet your unique requirements. By automating complex or repetitive tasks, we help optimize your production line, reduce labor costs, and improve overall efficiency. Each SPM is engineered to the highest standards for precision and reliability.

Fixtures Manufacturing

Our precision fixtures are designed to hold parts in place during machining, assembly, or testing, ensuring consistent and accurate results. We manufacture custom fixtures for a wide variety of applications, from simple to highly complex parts. Our team uses advanced design techniques to ensure that each fixture is easy to use, durable, and provides the necessary stability for precise machining operations. The result is improved part accuracy, reduced setup times, and greater overall productivity.

Gauges Manufacturing

We produce high-precision gauges for measuring and testing the dimensions of parts throughout the manufacturing process. Our gauges are designed to ensure that every component meets the required tolerances and specifications. From basic manual gauges to advanced automated measurement systems, we provide solutions that help maintain quality control and ensure the consistency of your production. Whether for internal use or as part of a customer’s requirements, our gauges deliver exceptional accuracy and reliability.